Rough-country 907S Uživatelský manuál stáhnout pdf

97-06 JEEP TJ 4” SUSPENSION KIT

92190600

Thank you for choosing Rough Country for your suspension needs.

Rough Country recommends a certified technician installs this system. In addition to these instructions, professional

knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to

install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the

vehicle.

Please read all the instructions before beginning the installation. Check the kit hardware against the parts list. Be

sure you have all the needed parts and understand where they go. Also please review the tools needed list and

make sure you have needed tools.

PRODUCT USE INFORMATION

As a general rule, the taller a vehicle is the easier it will roll. We strongly recommend, because of rollover possibility,

that the vehicle be equipped with a functional roll-bar and cage system. Seat belts and shoulder

harnesses should be worn at all times. Avoid situations where a side rollover may occur.

Braking performance and capabilities are decreased when significantly larger/heaver tires and wheels are used. Take

this into consideration while driving. Also, speedometer recalibration is necessary when larger tires are installed.

Do no add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height

of the Rough Country product purchased. Mixing component brands, lifts, and/or combining body lift with suspension

lifts voids all warranties. Rough Country makes no claims regarding lifting devices and excludes any and all implied

claims. We will not be responsible for any product that is altered.

Post suspension system vehicles may experience drive line vibrations. Angles may require tuning, slider on shaft may

require replacement, shafts may need to be lengthened or trued, and U-joints may need to be replaced

The 4” suspension system was developed for 33x12.50x15 tire on an after market wheel with 3.75” of back spacing,

on an 8” wide wheel. Due to the inconsistency of vehicles when manufactured and the various options available, the

amount of actual lift gained by this lift kit will vary. On models outfitted with extra bolt-on equipment and accessories,

Rough Country offers new coil spring isolator pads made from polyurethane to boost ride height 3/4". These are

available for the front or rear.

With the installation of this kit and larger tires it is highly recommended that an aftermarket stabilizer be added.

NOTICE TO DEALER AND VECHICLE OWNER

Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun

visor or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling

characteristics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward these in-

stallation instructions on to the vehicle owner for review and to be kept in the vehicle for its service life.

TORQUE SPECS:

Size Grade 5 Grade 8

5/16” 15 ft/lbs 20 ft/lbs

3/8” 30 ft/lbs 35 ft/lbs

7/16” 45 ft/lbs 60 ft/lbs

1/2” 65 ft/lbs 90 ft/lbs

9/16” 95 ft/lbs 130 ft/lbs

5/8” 135 ft/lbs 175 ft/lbs

3/4” 185 ft/lbs 280 ft/lbs

TOOLS NEEDED:

• Spring Compressor

• Silicone spray

• Drill assortment

• Hammer

• Combination wrenches

• Torx key socket

• File

• Floor jacks

• Wheel chocks

• 1/2” drill motor

• Torque wrench

• 1/2 drive ratchet and sockets

• Allen wrenches

• Large “C” clamps and /or bench

vise

• Heavy duty jack stands

• Safety glasses

• Anti-seize compound

1 2 3 4 5 6 ... 11 12

Shrnutí obsahu

Strany 1

97-06 JEEP TJ 4” SUSPENSION KIT 92190600 Thank you for choosing Rough Country for your suspension needs. Rough Country recommends a certified

Strany 2 - Kit Contents

FLOOR PAN MODIFICATION ( MANUAL TRANS ONLY) This step is only necessary if the vehicle exhibits problems shifting after the lift installation

Strany 3

POST INSTALLATION INSTRUCTIONS 1. Check the transfer case shifter to see if it will move to 4L. If not, the linkage will need adjusting as follo

Strany 4

Thank you for purchasing a Rough Country Suspension System. TROUBLESHOOTING TIPS Problem: Driveline Vibrations Possible Solution: Check all u

Strany 5 - Hardware

Kit Bag Contents 1668Bag1: Rear Track Bar Brkt 5/16” x 1” Bolt (2) 5/16” Nut (2) 5/16” Lock Washer (2) 5/16” Washer (3

Strany 6

FRONT INSTALLATION 1. The front-end components are installed first. 2. Place the vehicle on a level surface. Set the parking brake. Center fr

Strany 7

13. If applicable, drill a 23/64” hole into each lower link and reinstall the ABS sensor wires. Use the original clamps. 14. A coil spring

Strany 8

25. Longer brake lines are not required in the front or rear with this kit unless the sway bar is dis-connected or this lift is combined with ano

Strany 9

REAR INSTALLATION 1. Chock the front wheels. Jack up the rear of the vehicle and remove the tires and wheels. Place jack stands on the fram

Strany 10

8. Install new lower arm to the frame and axle mount brackets using original hardware. See Photo 5. DO NOT tighten control arm

Strany 11

TRANSFER CASE DROP BRACKET INSTRUCTIONS 1. Place the transmission in neutral, chock wheels, and place floor jack under the transmission moun

Strany 12

SHIFT CONTROL BRACKET INSTALLATION This step is performed only when transfer case drop is used. It is not required if drive shaft/SYE combination

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